by Geezer on Fri Mar 05, 2010 1:36 pm
Geezer here, following up on a comment concerning making locks from Delrin round-stock. I make plenty of roller-nuts (perhaps half my production) from Delrin round-stock, either 1 & 1/2 or 1 & 3/8in. round. From observation of lots of medieval roller-nuts, I can say they average around 1 & 1/4 to 1 & 1/2 in. diameter, with the ends of the bell-curve at about 1 inch and 2 inches.
Since I generally work from a fairly close-fitting round socket without an axle, or at most a nussfaden cord through the roller, I prefer to use slightly larger diameters, since the nut-in-socket fit on smaller diameters can be trickier... particularly when you get swelling of the stock in high humidity/temperature. A little too tight and they jam in hot weather, a little too loose and the nut rattles around and accuracy suffers.
Some renaissance bows line the sides and even the bottom of the socket with leather, which I suspect was probably saturated with grease. I figure the grease made the leather swell a bit, keeping the nut fairly tight and adding lubrication. When temp and humidity went up, the grease was pushed out and leather compressed, leaving the nut free to turn. When humidity goes down, you add more grease/oil and the leather swells again. When the leather goes entirely flat, you replace it. That's the theory anyhow. I have used leather spacers in a few bows, but can't report any results at this stage one way or another. Geezer.